Folding Basics

What is folding?

How Paper Effects Folding

Grain Direction

Die-cutting, Scoring, and Perforating

Wafer Seals and Glue

Folding Family Characteristics

Format Options

Understanding the Lingo

 

Grain Direction

The direction in which the web moves through the paper machine is said to be with the grain, whereas the direction across the web is said to be against the grain. With the grain, there is greater strength, and against the grain there is greater expansion and contraction which makes it less stable. This strength with the grain occurs because during the manufacturing process, the fibers are stretched so that they lose virtually all further capacity for expansion, which creates relatively good dimensional stability.

Depending on the quality of the paper, folded sheets retain a certain degree of resilience after folding so that they have a tendency to reopen. The angle of opening is least with parallel folds, and most noticeable with right angle folds.

A fold is cleaner and more resilient when the grain is parallel to the fold. A fold against the grain may not lay as flat, and can cause cracking most noticeable in areas of heavy ink coverage. A fold against the grain is less resilient, and the pressure exerted by the rollers must be somewhat less to avoid an excessive weakening of the paper along the fold line. If folding against the grain is a must, a die-score can alleviate some of these problems, as well as careful paper selection.

Testing the Paper Grain
The following tests can be used to determine grain direction:

Fingernail Test
With the fingernails of the thumb and middle finger, pinch and slide down the vertical and horizontal edges of the sheet of paper. With the grain, there is virtually no change but, against the grain, a wave will be clearly visible.

Bending Test
When a square test-sheet is bent in both directions, there will be less resistance parallel to the grain than against it.

Tearing Test
Tear a sheet on the vertical dimension, then tear it horizontally. With the grain, the tear will be relatively straight. Across the grain, there will be greater resistance to tearing, resulting in a jagged edge.

 
     
 
   

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