Folding Basics

What is folding?

How Paper Effects Folding

Grain Direction

Die-cutting, Scoring, and Perforating

Wafer Seals and Glue

Folding Family Characteristics

Format Options

Understanding the Lingo

 

Understanding the Lingo

There are several common folding-related words or phrases, and understanding this lingo is crucial to learning about folding.

Flat Size vs. Finished Size
The flat size is the exact dimension of the printed piece when laid flat. This measurement should include all folding compensations, but should never include bleed allowances because bleed is pulled past the edge of the page in the digital document. Digital document page dimensions and flat size should always be the same measurement.

Finished size is the exact dimension of the printed piece when completely folded.

Panels vs. Pages
Panels are 2-sided sections of the printed piece, defined by the crease of the fold. A page is one side of a panel.

For example: The Accordion fold below is three panels, each of the three panels is 2-sided, and each side is considered a page. So, the three-panel Accordion has 6 pages. If we take that same fold and make it a Broadside Accordion instead, then it changes to 6 panels (although it's finished in a 3-panel Accordion format) and the page count rises to 12.

Panels vs. Flaps
Panels are 2-sided sections of the printed piece, defined by the crease of the fold. Flaps are shortened versions of panels, and can also be called short panels, since there is no official guideline as to when a panel becomes a flap. Below is a Letter Fold. Next to that is a Letter with Hidden Flap (there is also an Exposed Flap version of this fold). They're really the same folding style—the only difference is the width of the fold-in. Flaps are usually less than 1/2 the dimension of the finished width or height, depending upon the direction of the fold.

Pages vs. Spreads
A page is a one-sided section of a folded piece, defined by the crease of the fold. Spreads are 2 or more pages meant to be viewed as one. For example, in the Letter Fold, the cover is a page, the back cover is a page, but two or three of the inside pages are viewed at the same time when the piece is opened up, and therefore those pages together are considered a spread.

Parallel Folds vs. Right Angle Folds
The first fold of any folding style is always a parallel fold. The next fold can be a parallel fold or a right angle fold, depending upon the folding style. Parallel folds are parallel to each other. Right angle folds combine with parallel folds to make right angles. So, a right angle fold cannot happen without a parallel fold. Parallel fold number 7 (P-7) is a perfect example:

Broadside vs. Short Fold
A broadside-style fold doubles its area by folding in half on itself before any characteristic folding style is created. For example, a Broadside Letter fold is 12 pages, whereas the Letter Fold is 6.

A short fold is a broadside fold, too. The only difference is that the broadside fold is a little less than twice the area because in a short fold the fold-over panels are shorter than the finished height.

Printer vs. Bindery
There are several types of printers—commercial printers, quick printers, publication printers, digital printers, packaging printers and more. Printers specialize in putting ink on a substrate (paper, or other, depending upon what type of printer they are). For convenience, most print shops have at least some in-house binding capabilities.

There are several types of binderies as well—commercial binderies, specialty binderies, publication binderies, and more. Binderies specialize in print finishing, which includes folding, binding books, brochures and periodicals, and often die-cutting, gluing, foil stamping, shrink-wrapping, wafer-sealing, auto-inserting, and other related finishing needs. Binderies can be very large or moderate in size, but they generally have more finishing equipment than the average print shop, which gives them more capacity, speed, and flexibility to manage longer run jobs and specialized projects.

Bindery vs. Specialty Bindery
As mentioned above, binderies can manage a multitude of finishing needs, but specialty binderies can handle the most challenging and creative bindery work. Some are normal binderies with some specialized capabilities, and some are capable of just about anything a designer can dream up. Certain specialty binderies can mechanize difficult folding styles—often "rigging" machinery to do extremely difficult work that might have normally been considered hand work. Some can handle miniature folding, large map folds, stringing tags, pop-ups and more.

So, how does one discern a specialty bindery from a regular bindery? It's not usually in their name—there are some well-known specialty binderies that can be found by word-of-mouth or on the Web. If all else fails, ask your favorite bindery—you may not know the breadth of their capabilities.

Mechanical Fold vs. Hand Fold
A mechanical fold is any fold that can be done by machine. Most of the folds in this book are mechanical folds. Hand folds are folding styles that must be done completely or partially by hand. Often, due to limitations of equipment, a fold is taken as far as it can go by machine, and then the last fold or two is done by hand by a group of workers in the bindery. Some folding styles that are considered hand folds can be done by machine at specialty binderies. Hand folding is very expensive, and requires a die-score and more time built into the finishing schedule.

 

 
     
 
   

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